Our vial cap sealing machines comes in Five different capacities models namely- Automatic Single Head, Four Head, Six Head, Eight Head and Tweleve Head vial cap sealing machine. As number of heads increases corresponds to the increased rate of production ranging from 3600 vials/hour to 12000 vials/hour. The LI-VCS vial capping machine has a self-supportive structure possessing stainless steel legs and also comes up with a height-adjustability system. This system allows the vial cap sealer to incorporate a plethora of products with varying dimensions. It has matt finished body working on low power producing low sound levels. The guide profile of the vial capper machine is self-lubricating thus providing it from frictional wear and keeping the temperature low when operated for the longer duration of time.
Single Head Vial Cap Sealing Machine, LI-VCS 1 can be defined as the type machines used for carrying out capping operations for the vials. Hence we offer an efficient and high speed capping device which is even leak proof. With unique sealing roller, scratch resistance and tight fit, this device stands out as a reliable sealing system.
Salient Features:
Our Single head vial capping machine is having following inbuilt salient features
Total cGMP model.
Parts coming in contact with the vial / aluminum cap /exposed to the atmosphere are made out of stainless steel, good housekeeping and good manufacturing practice.
Single motor synchronizes conveyor, star wheels and platform turret and speed can be varied by the % speed pot on operating panel.
A Special clutch device is incorporated on star wheel system for stoppage of machine in the event; vial is over turned or over diameter.
A photo sensing device stops machine automatically in the event, there is no aluminum cap in delivery chute.
Spring loaded free spinning sealing rollers eliminates any damage to aluminum caps and also allows greater flexibility of variation in the container neck diameter.
Quick & Very Easy Change Over and setting possible from one size of Container to another by a Single Ratchet
Unique Single Sealing Roller imparts uniform, scratch free, fit tight and reliable skirting and sealing
Sealing Pressure can be varied to suit different gauges and sizes of aluminum caps.
Imported Gear Motor for Main drive.
Allen Bradly make A.C. Frequency drives for Main drive.
Digital Counter for counting number of sealed vials.
"No Seal in Chute, Machine Stops System"
"No Stopper on Vial before Sealing, Machine Stops System"
Pharmaceutical, Cosmetic, Chemical and Biotech Industry
Automation Grade
Automatic
Size/Dimension
Depends on Model
Material Grade
SS 316/ SS 304
Brand
LODHA
Automatic ampoule filling and sealing machines have been designed and built in compliance with cGMP standards. The design principle and the type of operation offer optimum reliability for conveying the ampoule for the filling (servo-based) & sealing process and outfeed. With a wide range of models to suit different formats and production requirements, customers will be able to find a machine appropriate to their needs. Machine equipped with PLC & HMI-based control panel for auto-fill volume adjustments.
Technical Specifications:
Model
LI-AF 1P
LI-AF 2P
LI-AF 4P
LI-AF 6P
LI-AF 8P
No. of Head
Single
Two
Four
Six
Eight
Ampoule Handling Range
1 ml to 20 ml
1 ml to 20 ml
1 ml to 10 ml
1 ml to 10 ml
1 ml to 10 ml
Production Output (Ampoule/Min)
Up to 25
Up to 50
Up to 100
Up to 150
Up to 200
Filling Accuracy
± 1%
Require Gas for Sealing
LPG & Oxygen (O
Nitrogen Flushing
Pre & Post Nitrogen Flushing Available
Power Specification
0.5 H. P
1 H.P.
1 H.P.
1 H.P.
2 H.P.
Electrical Characteristics
230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts
Made from Stainless Steel 316L
Non-Contact Parts
Made from Stainless Steel 304
* Specification can be changed as per customers’ requirements
Four-Head Glass Vial Capping Machine for PP/Flip-Off Aluminium Cap. The machine is suitable for round vials with a maximum speed of Vials per minute depending on vial diameter, vial height and cap size. Special machine construction in stainless steel finish, including machine M.S. frame structure with stainless steel cladding/enclosures. The machine can be used for Moulded or tubular glass vials having plain aluminium seals as well as flip-off seals with common change parts for both type of cap.
Special Features:
No Vial - No Cap System
No Cap - Machine Stop System
Machine construction in Stainless Steel Finish
Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breackage
Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
Cap Feeder with Variable Speed System for feeding control of caps.
Minimum Change Over and Setting time
Spring Loaded Unique Free Spinning Single Sealing Roller
Hopper can be completely dismental for easy cleaning
Various safety features including Clutch system to avoid Vial Breakage
Single Drive synchronizing operation of Conveyor and Star Wheel
The Lodha Aluminium Vial Capping Machine, Model LI-VCS 1, is designed for round vials and offers a maximum output speed of up to 60 vials per minute. This model ensures efficient and reliable vial sealing, meeting the stringent requirements of the pharmaceutical and biotech industries.
Construction and Design:
The machine is built with a stainless steel finish, including a mild steel frame structure covered with stainless steel cladding/enclosures, fully compliant with cGMP guidelines.
Compact, sturdy, and easy to maintain, ensuring long service life and operational stability.
Working Principle:
The vibratory bowl feeder provides continuous feeding of aluminium or flip-off caps, enabling seamless online operation with vial filling lines.
The capping head seals the caps onto the vials with uniform pressure to ensure leak-proof and secure sealing.
The machine is compatible with various vial sizes and different types of caps (plain or flip-off) through easily interchangeable change parts.
Special Features:
No Vial – No Cap System
No Cap – Machine Stop System
Full Stainless Steel Construction
Cap Feeder with Variable Speed Control for precise feeding rate
Hopper designed for easy dismantling and cleaning
Safety Clutch System to prevent vial breakage
Single drive mechanism synchronising the operation of the conveyor and star wheel
Quick changeover design for minimal downtime between size variations.
Technical Specification:
Model No.
LI-VCS 1
Vial Diameter
Up to 45mm*
Vial Height
75mm* Maximum
Aluminium / Flip-Off Cap Size
Applicable for 13mm, 20mm, 32mm or 38mm*
Electrical
415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power
1.0 H.P
Conveyor Height
815-850 mm
Overall Dimensions
1510 mm (L) x 745 mm (W) x 1810mm (H)
Speed
Max. 50 Vials per minute depending on Vial and Cap Size
* Specification can be changed as per customer’s requirements
Two-Head Glass Vial Capping Machine for PP/Flip-Off Aluminium Cap. The machine is suitable for round vials with a maximum speed of vials per minute depending on vial diameter, vial height and cap size. Special machine construction in stainless steel finish, including machine M.S. frame structure with stainless steel cladding/enclosures. The machine can be used for moulded or tubular glass vials having plain aluminium seals as well as flip-off seals with common change parts for both types of cap.
Special Features:
No Vial - No Cap System
No Cap - Machine Stop System
Machine construction in Stainless Steel Finish
Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breackage
Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
Cap Feeder with Variable Speed System for feeding control of caps.
Minimum Changeover Over and Setting time
Spring Loaded Unique Free-Spinning Single Sealing Roller
Hopper can be completely dismantled for easy cleaning
Various safety features, including a clutch system to avoid Vial Breakage
Single drive synchronising operation of Conveyor and Star Wheel
The Automatic Vial Capping Machine is suitable to use for round vials with a maximum speed of 240 vials per minute depending on vial diameter, vial height and cap size. High-speed vial screw capping machine constructed in stainless steel standard finish, including an M.S. frame structure and stainless steel cladding/enclosures.
The machine can be used for moulded or tubular glass vials having plain aluminium seals as well as flip-off seals with common change parts for both types of cap.
Special Features:
No Vial – No Capping System
No Cap – No Capping System
Complete stainless steel machine construction
The infeed and exit star wheels are provided with safety & overload clutch system for automatic stoppage of machine in case of jamming or overloading
Cap feeder with VFD speed system for feeding control of caps.
Hopper can be completely dismantled for easy cleaning
Many safety features, including a clutch system to avoid Vial Breakage
Parts coming in contact with the container or the plastic screw cap or exposed to the atmosphere are made out of stainless steel for long life.
A single motor synchronises the conveyor, star wheels and platform turret, and the speed can be varied by VFD.
Inbuilt Pulse Counter.
Container Overturn – Machine Stop Mechanism.
Spring-loaded free-spinning Sealing rollers eliminate any damage to aluminium caps and allow greater flexibility of variation in the container neck dia.
Quick and easy changeoverand setting by a single ratchet.
Unique Sealing Rollers impart uniform, scratch-free, tight-fitting and reliable skirting and sealing.
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Additional Information:
Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
The Four Head Glass Vial Cap Sealing Machine is designed for efficient and accurate sealing of round glass vials using PP or Flip-Off aluminium caps. Built in a stainless steel finish with a mild steel frame structure and stainless steel cladding/enclosures as per cGMP standards, the machine ensures durability, easy cleaning, and reliable performance in sterile environments. It is suitable for both moulded and tubular glass vials and can handle plain aluminium seals as well as flip-off seals using common change parts. The four-head configuration provides high productivity and uniform sealing pressure, achieving a maximum speed dependent on vial diameter, height, and cap size. Designed for seamless integration with vial filling lines, this machine offers quick changeover, smooth operation, and consistent sealing quality, making it ideal for pharmaceutical, biotech, and injectable production applications.
Special Features:
No Vial - No Cap System
No Cap - Machine Stop System
Machine construction in Stainless Steel Finish
Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breackage
Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
Cap Feeder with Variable Speed System for feeding control of caps.
Minimum Change Over and Setting time
Spring Loaded Unique Free Spinning Single Sealing Roller
Hopper can be completely dismental for easy cleaning
Various safety features including Clutch system to avoid Vial Breakage
Single Drive synchronizing operation of Conveyor and Star Wheel
Automatic Vial PP/Flip-Off Capping Machine Model LI-VCS is suitable for round vials with a maximum speed of 40 vials per minute. The single-head vial capping machine is specially designed with a stainless steel finish, including a machine with a mild steel frame structure with stainless steel cladding/enclosures. The Single Head Vial Capping Machine is equipped with a vibratory bowl feeder for continuous feeding of caps for online operation on any liquid of powder filling line. The machine is suitable for various sizes of vials as well as plain/flip-off caps with the help of change parts. The capping machine is suitable for application in pharmaceutical industries having lower production requirements with automatic online operation.
High Speed Vial Cap Sealing Machine, for PP/Flip-Off Aluminium Cap. Automatic Vial Screw Capping Machine is suitable to use for Round Vials with maximum speed of 240 vials per minute depending on Vial Diameter, Vial Height and Cap Size. High Speed Vial Screw Capping Machine constructed in stainless steel standard finish including M.S. frame structure and Stainless-Steel Cladding/Enclosures. Machine can be used for moulded or tubular Glass Vials having Plain Aluminium Seals as well as Flip-Off Seals with common change parts for both type of cap.
Salient Features:
No Vial - No Capping System.
No Cap – No Capping System.
Complete stainless steel machine construction.
Cap Feeder with VFD Speed System for feeding control of caps.
Spring Loaded Unique Free Spinning Single Sealing Roller.
Many safety features including Clutch system to avoid Vial Breakage.
Hopper can be completely dis-mental for easy cleaning.
Many safety features including Clutch system to avoid Vial Breakage.
Inbuilt Pulse Counter.
Technical Specification:
Model
LI–VCS 6H
LI-VCS 8H
Number of Sealing Head
Six
Eight
Production Rate
100 to 180 Vials/ Minute
120 to 240 Vials/ Minute
Input Specification
-
-
Vial Diameter
24 mm to 90* mm
24 mm to 90 mm
Vial Height
25 mm to 150* mm
25 mm to 200 mm
Cap Diameter
13, 20, 25 & 28 mm with the help of Change Parts
Power
2.0 HP
3.0 HP
Electrical
415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Infeed and Exit Star Wheel provided with safety & overload clutch system for automatic stoppage of machine in case of jamming, overloading
Cap Feeder with VFD Speed System for feeding control of caps.
Spring Loaded Unique Free Spinning Single Sealing Roller
Hopper can be completely dis-mental for easy cleaning
Many safety features including Clutch system to avoid Vial Breakage
Parts coming in contact with the container or the Plastic Screw Cap or exposed to the atmosphere are made out of Stainless Steel for long life.
Single Motor synchronizes Conveyor, Star Wheels and Platform Turret and the speed can be varied by VFD.
Inbuilt Pulse Counter.
Container Overturn - Machine Stop mechanism.
Spring loaded free spinning Sealing Rollers eliminate any damage to Aluminium Caps and allows greater flexibility of variation in the container neck dia.
Quick and easy change over and setting by a Single Ratchet.
Unique Sealing Rollers impart uniform, scratch free, fit tight and reliable skirting and sealing.