Process Vessels and Plants

Product Details:

The Liquid Oral Manufacturing Plant are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid.

Liquid Manufacturing Plant consists :

• Sugar Melting Vessel
• Pre-filtration unit
• Syrup Manufacturing Vessel
• Filtration unit
• Storage Vessel
• Control Panel
• Product Piping
• Working Platform

Additional Information:

• Production Capacity: 5-7 Units Per Month
• Delivery Time: 6-8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Shampoo Manufacturing Plant:

• Shampoo Manufacturing Plant, Hair Oil Manufacturing Plant

General:

• Shampoos are typically viscous liquids, either clear or opaque (pearlised), containing 20–40% solids, adjusted to approximately pH 5.5. Most, but not all, have viscosities in the ratio of 500–1500 centipoises. A hair shampoo may be defined as a detergent specifically formulated for the washing of hair, and packaged in a user-convenient form. Typically, a shampoo must clean well, rinse easily, impart gloss to the hair, minimize tangle and not damage the hair structure, or the scalp or the eyes.

The Range of Our Supply :

• Main Shampoo Manufacturing Vessel, Manufacturing vessel is cylindrical vessels with dished bottom vessels. Top of the vessel is also dished end welded. Agitator assembly in the manufacturing vessel., slow speed Anchor agitator is provided in the manufacturing vessel. However for best results contra rotating or semi contra rotating agitators are normally preferred by most of the manufacturers for excellent quality of the shampoo produced. CIP turbo disk is provided at the top of the vessel for cleaning. Suitable nozzles, manholes, valves etc are provided on the vessel. Vessel can also be provided with jacket which can be used for both heating and cooling if required by the client. Manufacturing vessel can be subjected to full vacuum.

Premixing Vessel:

• Premixing vessel is cylindrical vessels with dished bottom vessels. Top of the vessel is also dished end welded or can be provided with loose lid too. Agitator assembly in the premix vessel. Is high speed cowl/ saw cutter type agitator. In some cases high speed homogenizer are also provided. CIP turbo disk is provided at the top of the vessel for cleaning. Suitable nozzles, manholes, valves etc are provided on the vessel. Vessel is provided with jacket for heating. Jacket can be steam heated or electrically heated as per client’s requirement. Suitable insulation and cladding is provided on the jacket. There is no need for any vacuum in this vessel. Normally the capacity of this vessel is 60 % the capacity of the main manufacturing vessel. Premix vessels can be 1 no or 2 nos as per the clients requirements and formulae of the shampoo.

Storage Vessel:

• Storage vessel is simple vessel used to store shampoos. It is cylindrical type of vessel with dished bottom, loose top lid. Bottom valve is provided with din fittings to facilitate the pipeline connection. Its capacity is the same as the manufacturing vessel. Normally storage tanks are more in number so that different types of shampoos can be manufactured and stored. Filling is then done as per the requirement & market demands.

SLES / Surfactants Storage Vessel:

• In manufacturing of shampoos the SLES/ surfactants form a major ingredients. Hence it has to be stored in large quantities. Also if drums of 200 kgs are bought it will turn expensive for the manufacturers. Hence most of the manufacturers but one entire tanker of surfactants and store the same. Normally one weeks/ months usage of surfactants are normally kept stored to ensure continuous production. Hence the capacity of this storage tank will be taking into consideration of the storage requirements of the client. This tanks are vertical tanks with big heights with flat bottom. Top is also closed with suitable manhole and nozzles for effective loading into the vessel through pumps. Similarly outlet is also provided at the bottom where the surfactants are transferred from the storage vessel into the manufacturing vessel or premix vessel through pumps.

Additional Information:

• Production Capacity: 4-5 Units Per Month
• Delivery Time: 5-8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Prefected, Optimized, Customized:

• We provide customized, end to end solutions for liquid oral plants that are fully automated with SCADA controls or semi-automated as required. Our plants are designed with the highest quality of fabrication standards using the best components and instruments. They are also fully optimized for delivering the best performance with reduced life-cycle cost.

Process Equipments:

• Material handling and transferSugar syrup preparationSugar syrup pre-filtrationSolution preparationSolution storagePlatform structureTransfer panelsCIP SystemsPlant automationAPI mixing

Storage Systems:

• Raw material storageInverted sugar storageLiquid glucose storageGlycerine storage

Key Features, Our Products and Services

• Design of process, equipments and transfer piping
• Transfer systems for sugar through vacuum system
• Sugar preparation system with jacketed, insulated and cladded vessel with bottom entry propeller mixer for vigorous mixing
• In-line high shear mixer for suspensions
• Process vessels rated for vacuum
• EHEDG / 3A approved twin lobe pumps
• Electrically heat traced, insulated transfer lines of liquid glucose
• Back-washable stainless steel sintered filter for filtration
• Sanitary piping systems with butterfly valves
• Stainless steel operating platform with staircase and railing
• 21 CFR Part 11 compliant PLC / SCADA based automation system
• Automated CIP system
• Highly experienced team for installation and validation support

Additional Information:

• Production Capacity: 4-5 Units Per Month
• Delivery Time: 6-8 weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Cosmetic Manufacturing Plant We design, Engineer, Manufacture and supply the complete customized automated (Sterile / Non-Sterile) Ointment / Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements.

Ointment manufacturing plant mainly used in pharmaceutical & cosmetic industries for the preparation of Ointment, Cream, Lotions, Tooth Paste emulsions & homogenizations. Ointment Manufacturing Plants is a universal mixing system developed for the production of emulsions and suspensions in the pharmaceuticals industry in particular, but also cosmetics industries. Our systems are fully optimized for delivering the best performance with reduced life-cycle cost.

The range of our supply:

• Oil Phase Jacketed & Agitated Vessels
• Water Phase Jacketed & Agitated Vessels
• Manufacturing Vessels with special high viscosity intimate mixing agitator and in-built or external Micro- Homogenizer Having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition
• Storage Vessels with or without Agitators.
• Transfer Pumps to Filling line
• Load Cells for Manufacturing Vessel for weight automations
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Inter-connecting aseptic piping and valves system
• SS Operating Platform
• SS Control Panel
• Exp-Proof System on request

Salient Features of our Plant:

• Complete untouched -Processing Plant
• CIP / SIP able
• All wetted parts are of SS 316 / 316L Quality Material.
• All Pipelines are seamless & internally Electro-Polished
• Re-Circulation after Mixing (provided)
• SS 316L contact parts & SS 304 Non-contact parts
• Mixing and Dispersing quality adjustable
• Jacketed vessels for heating / cooling processes
• Compliance of cGMP Guidelines
• Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
• The Multi-Mix in Pressure and Vacuum Tight Mixing Vessel.
• Teflon scrapping mechanism with Agitator
• Double Speed contra-mixing slow agitator with step less speed control
• All Material Transfer Done Under Vacuum.
• The main advantages of the same are:
• To avoid hand touch & contamination
• Saving precious batch processing time
• Lower maintenance cost, as no moving components used
• Load cell for accurate weighing
• PLC based control panel / SCADA for process automation
• FLP System can be provided

Applications:

• Lotion / Cream
• Creams
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

Additional Information:

• Production Capacity: 5
• Delivery Time: 8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

We design, Engineer, Manufacture and supply the complete customized automated (Sterile / Non-Sterile) Ointment / Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements.

Gel Preparation Plant mainly used in pharmaceutical & cosmetic industries for the preparation of Ointment, Cream, Lotions, Tooth Paste emulsions & homogenizations. Ointment Manufacturing Plants is a universal mixing system developed for the production of emulsions and suspensions in the pharmaceuticals industry in particular, but also cosmetics industries. Our systems are fully optimized for delivering the best performance with reduced life-cycle cost.

The range of our supply:

• Oil Phase Jacketed & Agitated Vessels
• Water Phase Jacketed & Agitated Vessels
• Manufacturing Vessels with special high viscosity intimate mixing agitator and in-built or external Micro- Homogenizer Having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition
• Storage Vessels with or without Agitators.
• Transfer Pumps to Filling line
• Load Cells for Manufacturing Vessel for weight automations
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Inter-connecting aseptic piping and valves system
• SS Operating Platform
• SS Control Panel
• Exp-Proof System on request

Salient Features of Gel Preparation Plant:

• Complete untouched -Processing Plant
• CIP / SIP able
• All wetted parts are of SS 316 / 316L Quality Material.
• All Pipelines are seamless & internally Electro-Polished
• Re-Circulation after Mixing (provided)
• SS 316L contact parts & SS 304 Non-contact parts
• Mixing and Dispersing quality adjustable
• Jacketed vessels for heating / cooling processes
• Compliance of cGMP Guidelines
• Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
• The Multi-Mix in Pressure and Vacuum Tight Mixing Vessel.
• Teflon scrapping mechanism with Agitator
• Double Speed contra-mixing slow agitator with step less speed control
• All Material Transfer Done Under Vacuum.
• The main advantages of the same are:
• To avoid hand touch & contamination
• Saving precious batch processing time
• Lower maintenance cost, as no moving components used
• Load cell for accurate weighing
• PLC based control panel / SCADA for process automation
• FLP System can be provided

Applications:

• Lotion / Cream
• Creams
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

Additional Information:

• Production Capacity: 5
• Delivery Time: 8 Weeks

Product Details:

We design, Engineer, Manufacture and supply the complete customized automated (Sterile / Non-Sterile) Ointment / Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements.

Ointment preparation plant mainly used in pharmaceutical & cosmetic industries for the preparation of Ointment, Cream, Lotions, Tooth Paste emulsions & homogenizations. Ointment Manufacturing Plants is a universal mixing system developed for the production of emulsions and suspensions in the pharmaceuticals industry in particular, but also cosmetics industries. Our systems are fully optimized for delivering the best performance with reduced life-cycle cost.

The range of our supply:

• Oil Phase Jacketed & Agitated Vessels
• Water Phase Jacketed & Agitated Vessels
• Manufacturing Vessels with special high viscosity intimate mixing agitator and in-built or external Micro- Homogenizer Having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition
• Storage Vessels with or without Agitators.
• Transfer Pumps to Filling line
• Load Cells for Manufacturing Vessel for weight automations
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Inter-connecting aseptic piping and valves system
• SS Operating Platform
• SS Control Panel
• Exp-Proof System on request

Salient Features of our Ointment Preparation Plant:

• Complete untouched -Processing Plant
• CIP / SIP able
• All wetted parts are of SS 316 / 316L Quality Material.
• All Pipelines are seamless & internally Electro-Polished
• Re-Circulation after Mixing (provided)
• SS 316L contact parts & SS 304 Non-contact parts
• Mixing and Dispersing quality adjustable
• Jacketed vessels for heating / cooling processes
• Compliance of cGMP Guidelines
• Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
• The Multi-Mix in Pressure and Vacuum Tight Mixing Vessel.
• Teflon scrapping mechanism with Agitator
• Double Speed contra-mixing slow agitator with step less speed control
• All Material Transfer Done Under Vacuum.
• The main advantages of the same are:
• To avoid hand touch & contamination
• Saving precious batch processing time
• Lower maintenance cost, as no moving components used
• Load cell for accurate weighing
• PLC based control panel / SCADA for process automation
• FLP System can be provided

Applications:

• Lotion / Cream
• Creams
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

Additional Information:

• Production Capacity: 5-10 Units per month
• Delivery Time: 8-10 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

We design, Engineer, Manufacture and supply the complete customized automated (Sterile / Non-Sterile) Ointment / Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements,

Ointment manufacturing plant mainly used in pharmaceutical & cosmetic industries for the preparation of Ointment, Cream, Lotions, Tooth Paste emulsions & homogenizations. Ointment Manufacturing Plants is a universal mixing system developed for the production of emulsions and suspensions in the pharmaceuticals industry in particular, but also cosmetics industries. Our systems are fully optimized for delivering the best performance with reduced life-cycle cost.

The range of our supply:

• Oil Phase Jacketed & Agitated Vessels
• Water Phase Jacketed & Agitated Vessels
• Manufacturing Vessels with special high viscosity intimate mixing agitator and in-built or external Micro- Homogenizer Having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition
• Storage Vessels with or without Agitators.
• Transfer Pumps to Filling line
• Load Cells for Manufacturing Vessel for weight automations
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Inter-connecting aseptic piping and valves system
• SS Operating Platform
• SS Control Panel
• Exp-Proof System on request

Salient Features of our Plant:

• Complete untouched -Processing Plant
• CIP / SIP able
• All wetted parts are of SS 316 / 316L Quality Material.
• All Pipelines are seamless & internally Electro-Polished
• Re-Circulation after Mixing (provided)
• SS 316L contact parts & SS 304 Non-contact parts
• Mixing and Dispersing quality adjustable
• Jacketed vessels for heating / cooling processes
• Compliance of cGMP Guidelines
• Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
• The Multi-Mix in Pressure and Vacuum Tight Mixing Vessel.
• Teflon scrapping mechanism with Agitator
• Double Speed contra-mixing slow agitator with step less speed control
• All Material Transfer Done Under Vacuum.
• The main advantages of the same are:
• To avoid hand touch & contamination
• Saving precious batch processing time
• Lower maintenance cost, as no moving components used
• Load cell for accurate weighing
• PLC based control panel / SCADA for process automation
• FLP System can be provided

Applications:

• Lotion / Cream
• Creams
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

Additional Information:

• Production Capacity: 5
• Delivery Time: 8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

We design, Engineer, Manufacture and supply the complete customized automated (Sterile / Non-Sterile) Ointment / Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements

The range of our supply:

• Oil Phase Jacketed & Agitated Vessels
• Water Phase Jacketed & Agitated Vessels
• Manufacturing Vessels with special high viscosity intimate mixing agitator and in-built or external Micro- Homogenizer Having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition
• Storage Vessels with or without Agitators.
• Transfer Pumps to Filling line
• Load Cells for Manufacturing Vessel for weight automations
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Inter-connecting aseptic piping and valves system
• SS Operating Platform
• SS Control Panel
• Exp-Proof System on request

Salient Features of our Plant:

• High sanitary standard Design & Manufacturing
• Double Speed contra-mixing slow agitator with step less speed control
• Inbuilt/Inline High-speed Homogenizer
• Hydro Lift top covers
• High standard Automation System
• Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
• Smooth processing with low Shear force
• Teflon scrapping mechanism with Agitator
• Internal/External re-circulation system

Applications:

• Lotion / Cream
• Creams
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

Additional Information:

• Production Capacity: 7 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

We design, Engineer, Manufacture and supply the complete customized automated (Sterile / Non-Sterile) Ointment / Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements


The range of our supply:

• Oil Phase Jacketed & Agitated Vessels
• Water Phase Jacketed & Agitated Vessels
• Manufacturing Vessels with special high viscosity intimate mixing agitator and in-built or external Micro- Homogenizer Having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition
• Storage Vessels with or without Agitators.
• Transfer Pumps to Filling line
• Load Cells for Manufacturing Vessel for weight automations
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Inter-connecting aseptic piping and valves system
• SS Operating Platform
• SS Control Panel
• Exp-Proof System on request

Additional Information:

• Production Capacity: 7 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Liquid Syrup Preparation Plant is designed for the manufacturing of syrup,liquid oral formulations and other water based pharmaceutical products.

The liquid oral manufacturing plants are ideal tool for the pharmaceutical industries for the production of oral liquid. It is specially designed to take care of two critical factors which directly affects the quality of the liquids.

Liquid Syrup Preparation Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support.

Liquid Syrup Preparation Plant Consists:

• Sugar Melting Vessel
• Pre-filtration unit
• Syrup Manufacturing Vessel
• Filtration unit
• Storage Vessel
• Control Panel
• Product Piping

Working Platform:

• This system consists of a closed-circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid

Filling Machine:

• The Sugar and Water, are load with vacuum system or by mechanical system or manually.
• Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel (In bigger size model).
• Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum by vacuum or by transfer pump.
• The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
• The advantage of the bottom propeller agitator over the convectional agitators there are no vibrations of shaft, no coupling in the drive assembly, leading to lower maintenance cost
• Pump or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
• Entry of all propeller agitations are from bottom through a specially designed mechanical seal face

Salient Features:

• The oral liquid manufacturing plant is designed to be operated by one operator and one helper, saving on precious man- power cost.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are CGMP (paint free construction)
• The gaskets used are of silicon (food grade).
• The entry of stirrer & high-speed emulsifier is from top. In-line Emulsifier (as per customer choice) provided on demand.
• All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally
• Pipes, pipe fittings and various are of SS 316, seamless, internally electropolished with DIN standard unions and silicon gaskets.

Applications:

• Cough Syrups
• Oral Drops
• Expectorants
• Antacid Suspensions

Additional Information:

• Production Capacity: 10-15 Units Per Month
• Delivery Time: 5-8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Oral Liquid Preparation Plant, is designed for the manufacturing of syrup, liquid oral formulations and other water based pharmaceutical products.

Oral Liquid Preparation Plant are ideal tool for the pharmaceutical industries for the production of oral liquid. It is specially designed to take care of two critical factors which directly affects the quality of the liquids.

Oral Liquid Preparation Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support.

Oral Liquid Preparation Plant Consists:

• Sugar Melting Vessel
• Pre-filtration unit
• Syrup Manufacturing Vessel
• Filtration unit
• Storage Vessel
• Control Panel
• Product Piping
• Working Platform
• This system consists of a closed-circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid

Filling Machine:

• The Sugar and Water, are load with vacuum system or by mechanical system or manually.
• Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel (In bigger size model). 
• Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum by vacuum or by transfer pump.
• The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
• The advantage of the bottom propeller agitator over the convectional agitators there are no vibrations of shaft, no coupling in the drive assembly, leading to lower maintenance cost
• Pump or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
• Entry of all propeller agitations are from bottom through a specially designed mechanical seal face

Salient Features:

• The oral liquid manufacturing plant is designed to be operated by one operator and one helper, saving on precious man- power cost.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are CGMP (paint free construction)
• The gaskets used are of silicon (food grade).
• The entry of stirrer & high-speed emulsifier is from top. In-line Emulsifier (as per customer choice) provided on
• demand.
• Pipes, pipe fittings and various are of SS 316, seamless, internally electropolished with DIN standard unions and silicon gaskets.

Applications:

• Cough Syrups
• Oral Drops
• Expectorants
• Antacid Suspensions

Additional Information:

• Production Capacity: 5 units per month
• Delivery Time: 8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Toothpaste Manufacturing Plant 
We design, Engineer, Manufacture and supply the complete customized automated (Sterile / Non-Sterile) Ointment / Cream/Toothpaste/Lotion Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements.

Toothpaste Manufacturing plant mainly used in pharmaceutical & cosmetic industries for the preparation of Ointment, Cream, Lotions, Tooth Paste emulsions & homogenizations. Ointment Manufacturing Plants is a universal mixing system developed for the production of emulsions and suspensions in the pharmaceuticals industry in particular, but also cosmetics industries. Our systems are fully optimized for delivering the best performance with reduced life-cycle cost.

The range of our supply:

• Oil Phase Jacketed & Agitated Vessels
• Water Phase Jacketed & Agitated Vessels
• Manufacturing Vessels with special high viscosity intimate mixing agitator and in-built or external Micro- Homogenizer Having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition
• Storage Vessels with or without Agitators.
• Transfer Pumps to Filling line
• Load Cells for Manufacturing Vessel for weight automations
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skidded CIP & Sanitization System
• Inter-connecting aseptic piping and valves system
• SS Operating Platform
• SS Control Panel
• Exp-Proof System on request

Salient Features of our Plant:

• Complete untouched -Processing Plant
• CIP / SIP able
• All wetted parts are of SS 316 / 316L Quality Material.
• All Pipelines are seamless & internally Electro-Polished
• Re-Circulation after Mixing (provided)
• SS 316L contact parts & SS 304 Non-contact parts
• Mixing and Dispersing quality adjustable
• Jacketed vessels for heating / cooling processes
• Compliance of cGMP Guidelines
• Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
• The Multi-Mix in Pressure and Vacuum Tight Mixing Vessel.
• Teflon scrapping mechanism with Agitator
• Double Speed contra-mixing slow agitator with step less speed control
• All Material Transfer Done Under Vacuum.
• The main advantages of the same are:
• To avoid hand touch & contamination
• Saving precious batch processing time
• Lower maintenance cost, as no moving components used
• Load cell for accurate weighing
• PLC based control panel / SCADA for process automation
• FLP System can be provided

Applications:

• Lotion / Cream
• Creams
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

Additional Information:

• Production Capacity: 5-10 Units per month
• Delivery Time: 5-8 week
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Syrup Production Line comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. The system provides option of boiler steam heating / electrical heating to achieve and maintain the desired temperature.
Process features:
- High efficiency operation to produce different types of end product.- The measuring systems ensure the correct dosing of each ingredient.- INOXPA components designed according to the pharmaceutical standards.- Equipment designed according to GMP biopharmaceutical standards.- Production lines and tanks are prepared for CIP and sanitation.- Automatic control allows repeatability in the manufacturing process, reducing the number of errors; greater flexibilityof manufacturing parameters; reduction in the number of plant operators.- Validation protocols: design (DQ), installation (IQ) and operation (OQ).
Required components- Lobe rotor and centrifugal pumps.- Agitation systems.- High-shear mixers.- Dosing systems for solid ingredients.- Measuring devises.- Heated preparation tanks.- Vacuum system.- Filtration.- Control system.- Cleaning and sanitation system.

Additional Information:

• Delivery Time: 10 to 12 Weeks
• Packaging Details: Export Worthy Wooden Box

Product Details:

Shampoo Manufacturing Vessel:

• Basic Components
• Completely closed tank for optimum production 
• Conforms to the CGMP requirements for the FMCG industry
• Provided with anchor agitator for better mixing
• Jacketed vessels for heating/cooling operation
• Provided with mechanical seals for leak-proof operation 
• Provided with bottom entry homogenizer for proper emulsification
• Provided with an electrical panel for control of various paramete
• Optional load cells for online weighing
• Optional pre blending tanks provided 

Salient Features:

• All vessel are complaint with CGMP requirement 
• Product transfer is done by vacuum
• All vessels are jacketed for heating/cooling operation
• All vessels are provided with insulation for minimizing heat lo
• Perforated anchor provided for optimum mixing for main vessel
• Vacuum rated mechanical seal provided
• CIP system provided for shorter cleaning cycle
• Central control panel for operating the complete plant
• Optional contra rotary agitator system
• Optional Load cells for online weighing
• Optional PLC based system with pneumatic valves for automatic operation

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 6 weeks
• Packaging Details: Export Worthy Packing

Product Details:

LODHA have been a leader for over 35 years with considerable expertise in designing and engineering systems for the manufacture of Ointment and Creams. Our systems are fully optimized for delivering the best performance with reduced life-cycle cost.

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Our systems are designed for optimization of key resources and designed with features that include:

• Flexible process parameters setting
• Variable shear force adjustment
• Fully contained processing system
• The easy-to-use mixer control package can incorporate process parameters storage for simple and fast set-up
• Heating / cooling and insulated jackets with temperature control and safety equipment
• Semi Contra Rotary agitator with open slot scraper design
• Short loop product re-circulation for smaller batch sizes
• Hydraulic lifting on manufacturing vessel top dish to facilitate product recovery
• Separate pre-mix vessels for wax and water phase
• Process piping with transfer panel design for automated plants
• Cleaning-in-place cycles with dosing systems
• In-line high shear mixer options

Vessel Design:

• Extensive research & development has produced the best combination of vessel and agitation system, offering high productivity, quality and yield
• Low relative batch size
• Conical design and proven geometric ratios ensure optimum product flow
• All surfaces angled to ensure ease of cleaning during CIP operations

Integrated Vacuum Systems:

• Fully controllable to permit variation of vacuum levels according to the process phase
• Vacuum line can be fully flushed for sanitation purposes

User friendly Interface:

• The easy-to-use mixer control package can incorporate process parameters storage for simple and fast set-up
• PLC based, with touch screen MMI and SCADA packages
• Choice of packages to suit application requirements
• Flexible configuration

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 6 weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

LODHA is your premier Mixing Vessel With Agitator Manufacture. When you need amixing vesselfor efficiently mixing of powder, suspend solids, agitate low or high shear, or gently stir your products, let us assist you in your planning and estimating requirements. We can fabricate your Mixing Vessel in a wide variety of sizes, under pressure or in atmospheric conditions. Send us your requirements and let us assist you with one of the things we do best-designing and fabricating quality Mix Vessels.

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Packing

Product Details:

LODHA is your premier Manufacturing Vessel Partner. When you need a manufacturing/ preparation vesselfor efficiently mixing of powder, suspend solids, agitate low or high shear, or gently stir your products, let us assist you in your planning and estimating requirements. We can fabricate your Manufacturing Vessel in a wide variety of sizes-from one liter to 30,000 liters, under pressure or in atmospheric conditions. Send us your requirements and let us assist you with one of the things we do best-designing and fabricating quality Manufacturing Vessels.

Product Details:

We manufacturer various types of process vessels and storage tanks for Pharmaceutical, Biotech, Food & Dairy and Chemical Industries sing only high-alloy stainless steels. While designing we keep in mind the unique requirement of each industry and provide a suitable design from laboratory to commercial scale.

Additional Information:

• Production Capacity: 8 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Packing

Product Details:

LODHA manufacture Flat Mixing Tank With Stirrer and ASME vessels for Pharmaceuticals, Biotech, Cosmetics and other liquid processing industries. We provide highest standard of Factory Acceptance Testing with full documentation package with weld inspection report.

Salient  Features:

• cGMP construction available on demand
• MOC shall be MS / SS 304 / SS 316 as per clients requirement.
• Available in different options of top & bottom ends like flat, dished, conical
• Available in plani as well as steam / hot water jacketed.
• Jacketed vessels available in different jacket option i.e simple jacket, limpet jacket, dimpled plate jacket.
• HOT , COLD or HOT & COLD ( dual ) insulation can be provided as per clients requirement.
• Different agitator design to suit process requirement.
• Tailor made construction also available.
• Available in LUGS or LEGS mounting position.

Additional Information:

• Production Capacity: 7
• Delivery Time: 5 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Tablet De-Dusting Machine suitable for straight attachment to the tableting machine’s spout for de-burring and de-dusting of tablets. The unit consists of inlet, outlet, stainless steel vibratory screens, Poly carbonate cover, vacuum connection nozzles, compressed air connection and magnetic coil housed in stainless steel body.


Salient Features:

• cGMP model.
• Noiseless & maintenance free unit.
• All contact parts can be easily washed and / or sterilised.
• Electric power requirement less than other machines of the kind.
• No lubrication required.
• Tablet conveying route is so geometrically designed that tablet burrs can break easily.
• Telescopic design for height adjustment.
• Suitable for online application for all types of tablet press machine

Additional Information:

• Production Capacity: 10-15 Units Per Month
• Delivery Time: 4-8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Shampoo Preparation Plant is designed for the manufacturing of syrup, liquid oral formulations and other water based pharmaceutical products.

Shampoo Preparation Plant are ideal tool for the pharmaceutical industries for the production of oral liquid. It is specially designed to take care of two critical factors which directly affects the quality of the liquids.

Shampoo Preparation Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support.

Salient Features:

• All Contact Parts Made Out of SS 316 / SS 316 L Quality Material Conforming to cGMP norms.
• All pipelines are electro - polish from inside and joints are easy openable & fitting after cleaning.
• Complete Lid lifting arrangement to facilitate cleaning and product change over, interlocked with safety device so that anchor stirrer statrts onllllly when lid closed.
• Intensive mixing by special smi - contra design anchor stirrer avoiding dead zones. Contra Rotary Stirrer for Tooth Paste.
• Variable Speed drive provided for main anchorstirrer asembly for different speeds.
• All transfer are done under vacuum to avoid any hand touch & Contamination. (complete untouched process).
• Bottom Entry angular homogenizer provided to ensure proper emulsification & homogenization of the product.
• Forced homogenization in the mixing vessel or upon emptying.
• Bottom homogeniser is provided with double cartridge mechanical seal with TC/TC seal face, with cooling water arrangement for the mechnical seal and water detection sensor to trip the motor if the fow of water to the mechanical seal is stopped, ensuring thorough safety of the seal due to its high speed application.
• Inspection glass illumination.
• Specially Designed inline filters provided to ensure proper filteration.
• Transfer (Lobe) pump provided to transfer ready product from main mfg.Vessel to storage or filling area.
• Digital metering pump provided for transrring exact volume of cream from stprage vessel to hopper of tube filling packaging machine.
• Pressure and vacuum tight mixing vessel.Full operation through single control panel.
• Documentation : DQ / IQ / PQ / OQ provided.
• PlC based control control pannel with graphics and colour touch screen display for process automation. (optional)
• SCADA SYSTEM can also be provided (Optional)
• Load cell for online weighing.(optional). FLP motor with FLP push botton station (Optional)
• Product Recovery System : for recovering final product from pipelines and helps in easy cleaning. (Optional)

Additional Information:

• Production Capacity: 5 units per month
• Delivery Time: 8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Jacketed Stainless Steel Pharma Vessels are pressure vessels with a secondary pressure enclosure, installed on the shell or the dished heads of a pressure vessel in order to provide heating or cooling of the vessel contents. LODHA provides jacketed pressure vessels with the full range of options, including half pipe jackets, dimpled jackets or conventional jackets.

We are manufacturing Vessels in Mild Steel/Stainless Steel depending on customer requirements. The Fabrication is as per TEMA/ASME SEC VIII Div 2 standard. The Vessels are supplied in Vertical/Horizontal with dish end Top & Bottom (if Top is open type plain lid is provided) conical Bottom, Vessel is mounted on Legs or Lugs joints either Electric arc welded or argon arc welded. In case of MS Red oxide coat with epoxy painting or rubber lining in S.S. argon arc welded with smooth finish Mirror polish contact parts outside dull finished.


Salient Features:

• Magnetically coupled agitated vessels for vaccines.
• Storage tanks for water for injection and purified water storage systems.
• GMP reactors for crystallization, blending, heat transfer application with scrapper with agitator, anchor agitator, custom built agitation solutions.
• This half pipe jacketed reactor was constructed of 316 stainless steel.
• It includes dished heads several nozzles and a large manway in the cover.
• Vessels Hydraulic Tested.
• Finishing as per cGMP, Smooth Joints.
• Vessel can be provided with Stirrer/Homogenizer arrangement.
• Stirrer Anchor/Propeller/Paddle/Turbine type or as per requirement.

Additional Information:

• Item Code: LI-PV
• Production Capacity: 5 units per month
• Delivery Time: 7 Weeks
• Packaging Details: Export worthy wooden box packing

Product Details:

Jaceketed Tank with Agitator are pressure vessels with a secondary pressure enclosure, installed on the shell or the dished heads of a pressure vessel in order to provide heating or cooling of the vessel contents. LODHA provides jacketed pressure vessels with the full range of options, including half pipe jackets, dimpled jackets or conventional jackets.

We are manufacturing Vessels in Mild Steel/Stainless Steel depending on customer requirements. The Fabrication is as per TEMA/ASME SEC VIII Div 2 standard. The Vessels are supplied in Vertical/Horizontal with dish end Top & Bottom (if Top is open type plain lid is provided) conical Bottom, Vessel is mounted on Legs or Lugs joints either Electric arc welded or argon arc welded. In case of MS Red oxide coat with epoxy painting or rubber lining in S.S. argon arc welded with smooth finish Mirror polish contact parts outside dull finished.


Salient Features:

• Magnetically coupled agitated vessels for vaccines.
• Storage tanks for water for injection and purified water storage systems.
• GMP reactors for crystallization, blending, heat transfer application with scrapper with agitator, anchor agitator, custom built agitation solutions.
• This half pipe jacketed reactor was constructed of 316 stainless steel.
• It includes dished heads several nozzles and a large manway in the cover.
• Vessels Hydraulic Tested.
• Finishing as per cGMP, Smooth Joints.
• Vessel can be provided with Stirrer/Homogenizer arrangement.
• Stirrer Anchor/Propeller/Paddle/Turbine type or as per requirement.

Additional Information:

• Production Capacity: 4 Units Per Month
• Delivery Time: 8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

This Liquid Soap & Detergent Making Machine is specialized for liquid mixing (such as detergent, shampoo, laundry detergent, etc), it can also be used to mix different kind of liquid, and liquid with solid in other industries. This mixer is featured with mixing, dispersing, homogenizing, heating, and it is an ideal machine for liquid mixing.

Additional Information:

• Production Capacity: 10
• Delivery Time: 4 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

We design, engineer and manufacture the products in a defined and strictly monitored conditions, so that each of our product is suitable to individual applications and needs. Team of technocrats and engineers work together to understand the various fluid conditions and create innovative cutting edge products that meets international standards.

Product Details:

We are leading manufacturer of storage vessel fabricator for biopharmaceutical and pharmaceutical industries in India. Our storage containers accurately maintain the temperature of the material inside it. Our skilled professionals are dedicated for building and finishing stainless steel mixing tank. We have wide range of SS containers in both Jacket and Plain form. Our jacket stainless steel mixer maintains the heating and cooling of material in it.There are various methods for mixing with the product be available for different industries. 

Additional Information:

• Production Capacity: 10 Units
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Applications:

• In Pharmaceuticals - Sterile Solution, Vial, Ampoules, I.V. Fluids, Aerosols, LVP & SVP Solutions.
• In Biopharmaceuticals - Vaccines, Human Insulin, Serums, Plasma Fractions, Bacteria and cell culture
• Salient Features
• Customized Design as per requirement.
• Magnetic mixer bottom mounted with speed variation from 50 to 350 RPM
• Zero Dead Leg bottom outlet for zero hold up with SIP able.
• Sampling Valve Zero Dead leg type with CIP / SIP able.
• Valve Diaphragm clamped between valve body and actuator.
• Sterile flange connections for top dish nozzle
• Load cell for weight measurement
• PH / Conductivity sensor for online check.
• Variable speed drive for control of mixing speed.
• PLC based with touch screen MMI and SCADA Packages.
• Control System complaint to GAMP 4/5 and 21 CFR Part 11.
• 5 Distinct levels for operation of control system
• Recipe Storage of auto operation.
• Alarm for interlocks and process abnormalities integrated with system
• Vessel Design with CIP/SIP able accessories.
• Vessel are designed in accordance with ASME BPE Guidelines.