Chemical Machinery

Product Details:

Industrial Ribbon Blender Mixer Model LI-RB is compact model used widely in pharmaceutical, nutraceutical, cosmetic, chemical and food industry. It is a light duty, compact blender is specially designed to achieve convention mechanism of blending powder components which are pre–processed like dried granules, pre-sieved powders etc. It is low shear mixer and ideal for solid/ solid mixing and solid/ liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc.

Special Features:

• Available in two shapes - U & W.
• U-for Low to Medium Volume Capacity (single shaft).
• W-for Large to Mega Volume Capacity (double shaft).
• Batch size based on 65% of Blender volume.
• All contact parts in stainless steel 304.
• Bearing mounted on lanterns out of mixing zone to avoid Cross contamination.
• Feeding through a charging port mounted on top of the blender.
• Reduced Material handling due to side discharge facility of processed materials.
• Monoblock Design avoids Cross Contamination
• Meets all cGMP / cGMP standards
• Air purge on the side entry seals for better cross contamination control
• Continuous Ribbon design for complete discharge of the finished product.
• Variable frequency drive for fine tuning the Shear energy at different stages of Blending
• Belt driven power transmission for Quieter environment and less maintenance.
• Reduced material handling with Top mounted charging port and Side discharge arrangement for Total containment.
• Bearing mounted on the lanterns outside the Mixing zone to avoid Cross contamination.
• Paddle style agitator instead of Ribbon for Blending fragile materials.

Technical Specification:

Additional Information:

• Production Capacity: 10-15 per month
• Delivery Time: 5-8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Ribbon blenders operate on the two principle of mixing: convection and diffusion. Convective mixing is the macro movement of large portions of the solids. Convection mixing occurs when the solids are turned over along the horizontal axis of the agitator assembly.

The other type of ribbon mixing is diffusion mixing which is the micro mixing that occurs when individual particles are moved relative to the surrounding particles. In the ribbon blender diffusion occurs when the particles in front of the ribbon are moved in one direction while nearby partials are not moved or lag behind. Together, these two types of action result in the mixing and belnding of solids.

Salient Features:

• Available in two shapes - U & W.
• U-for Low to Medium Volume Capacity (single shaft).
• W-for Large to Mega Volume Capacity (double shaft).
• Batch size based on 65% of Blender volume.
• All contact parts in stainless steel 304.
• Bearing mounted on lanterns out of mixing zone to avoid Cross contamination.
• Feeding through a charging port mounted on top of the blender.\
• Reduced Material handling due to side discharge facility of processed materials.
• Monoblock Design avoids Cross Contamination.
• Meets all cGMP / cGMP standards.
• Air purge on the side entry seals for better cross contamination control.
• Continuous Ribbon design for complete discharge of the finished product.

Technical Specification:

Additional Information:

• Production Capacity: 10-15 Units Per Month
• Delivery Time: 5-8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Food Grade Ribbon blenders, Ribbon Blenders are one of the most versatile, cost effective and commonly used mixers for dry solids in all process industries from general chemical to food, pharmaceutical, agricultural chemicals and polymers.
Ribbon blenders are ideal for mixing most solids and light pastes. The action of the inner and outer ribbons provides efficient and economical blending.
Ribbon Blenders are used in all process industries including:
Animal feedBake MixesCatalystsCeramicsCosmeticsFertilizersFoodInstant Drink MixNutraceuticalsPharmaceuticalsPigmentsPlastic PowdersPrillProtein PowdersResinsSpicesSugar BlendsVitamins.

Salient Features:

• Available in two shapes - U & W.
• U-for Low to Medium Volume Capacity (single shaft).
• W-for Large to Mega Volume Capacity (double shaft).
• Batch size based on 65% of Blender volume.
• All contact parts in stainless steel 304.
• Bearing mounted on lanterns out of mixing zone to avoid Cross contamination.
• Feeding through a charging port mounted on top of the blender.\
• Reduced Material handling due to side discharge facility of processed materials.
• Monoblock Design avoids Cross Contamination.
• Meets all cGMP / cGMP standards.
• Air purge on the side entry seals for better cross contamination control.
• Continuous Ribbon design for complete discharge of the finished product.

Technical Specification:

Additional Information:

• Production Capacity: 15 Units Per Month
• Delivery Time: 3 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Octagonal Blender: Being a customer-focused business, we take great pride in providing a variety of octagonal blenders.

Details:

The octagonal blender is a clear solution for evenly blending and lubricating dry granules. To guarantee appropriate mixing, just two-thirds of the octagonal blender's volume is filled. The octagonal blender produces the best granular mixing results. The majority of its applications are in pharmaceutical, food, chemical, and cosmetic industries.

Important Details:

conforms to cGMP standards
Utilising mixing baffles to achieve effective blending.
Mixing baffles may be quickly disassembled so that bins and baffles are clean.
Programmable logic controller for fully automatic operation (optional)
(Optional) Flameproof construction
The octagonal blender is ideal for dry granule product mixing.
Material may be loaded and unloaded from an octagonal blender with ease.
The material used for all contact parts is stainless steel 304.
The granules have enough continuous movement because of the octagonal form and slow rotation speed, producing a high-quality end product.
A handwheel is provided for inching in a manual rotating facility.
larger batch size with less electricity usage.

Additional Information:

• Production Capacity: 10 Units Per Month
• Delivery Time: 4 Weeks
• Packaging Details: Export Worthy Wooden Packing

Product Details:

Double Cone Blender : is an efficient and versatile machine for mixing of dry powders and granules homogeneously. All the contact parts are made of stainless steel. The effective volume for optimum homogeneity is between 35-70% of gross volume. The Folding, Spreading and Cascading action of the double conical blender provides a rapid, homogeneous blending of dry and semi dry materials. The end over end revolving action, Moving materials in and out of a restricted are results in a through intermeshing of the products into a uniform mix.

Batch Work capacities:

• Range from Lab Model to production model based on fill level of 55% of total volume. Each blender design is customized to suit the customer’s specific requirements.

For Improved Blend Uniformity:

• Special designs incorporating internal deflector cones, or angled shell bodies are available upon request

Automated Drum Loading System:

• Conical Blenders can be furnished with a PLC controlled automated drum loading system. With one full revolution of the blender, the entire contents of a product container (Fiber, Plastic, or Stainless Steel Drum) can be transferred into the blender and back into drums after mixing, in a dust free operation. This system eliminates costly mezzanine platforms, and other feed systems which require special docking mechanisms that create risk of spillage. During loading, the operator simply rolls the drum onto the roller conveyor, raises the lift to squeeze the drum against the valve discharge flange seal, and initiates the oad cycle. The blender slowly rotates one revolution while automatically opening and closing the valve, and stopping at the zero position. The empty drum is lowered, and replaced with a full container to repeat the cycle until all contents are charged. During discharging an empty drum is positioned on the roller conveyor and sealed against the valve discharge flange seal. The operator opens/closes the valve to fill the drum, lowers the drum, and replaces with an empty drum to repeat the cycle until all contents have been discharged.

Salient Features:

• PLC Controlled, Fully Automatic load and discharge function
• Butterfly discharge valve is clamped to the blender outlet for quick disassembly and with Quick release design for ease of cleaning and maintenance. Valve Flange seal can be customized to suit the customer’s product container.
• 0 Degree position for discharge is provided
• Special PLC programming with safety interlocks for optimum operator safety
• Shaft mounted gear motor installed via shrink disc coupler eliminates maintenance of traditional gear drive. Speed regulation via AC variable frequency.

Additional Information:

• Production Capacity: 10-12 Units per Month
• Delivery Time: 4-8 Weeks
• Packaging Details: Export Worthy Wooden Packing

Product Details:

Double Cone Blender : is an efficient and versatile machine for mixing of dry powders and granules homogeneously. All the contact parts are made of stainless steel. The effective volume for optimum homogeneity is between 35-70% of gross volume. The Folding, Spreading and Cascading action of the double conical blender provides a rapid, homogeneous blending of dry and semi dry materials. The end over end revolving action, Moving materials in and out of a restricted are results in a through intermeshing of the products into a uniform mix.

Batch Work capacities:

• Range from Lab Model to production model based on fill level of 55% of total volume. Each blender design is customized to suit the customer’s specific requirements.

For Improved Blend Uniformity:

• Special designs incorporating internal deflector cones, or angled shell bodies are available upon request

Automated Drum Loading System:

• Conical Blenders can be furnished with a PLC controlled automated drum loading system. With one full revolution of the blender, the entire contents of a product container (Fiber, Plastic, or Stainless Steel Drum) can be transferred into the blender and back into drums after mixing, in a dust free operation. This system eliminates costly mezzanine platforms, and other feed systems which require special docking mechanisms that create risk of spillage. During loading, the operator simply rolls the drum onto the roller conveyor, raises the lift to squeeze the drum against the valve discharge flange seal, and initiates the oad cycle. The blender slowly rotates one revolution while automatically opening and closing the valve, and stopping at the zero position. The empty drum is lowered, and replaced with a full container to repeat the cycle until all contents are charged. During discharging an empty drum is positioned on the roller conveyor and sealed against the valve discharge flange seal. The operator opens/closes the valve to fill the drum, lowers the drum, and replaces with an empty drum to repeat the cycle until all contents have been discharged.

Salient Features:

• PLC Controlled, Fully Automatic load and discharge function
• Butterfly discharge valve is clamped to the blender outlet for quick disassembly and with Quick release design for ease of cleaning and maintenance. Valve Flange seal can be customized to suit the customer’s product container.
• 0 Degree position for discharge is provided
• Special PLC programming with safety interlocks for optimum operator safety
• Shaft mounted gear motor installed via shrink disc coupler eliminates maintenance of traditional gear drive. Speed regulation via AC variable frequency.

Additional Information:

• Production Capacity: 10-12 Units per Month
• Delivery Time: 4-8 weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Sigma Mixers (Kneader) is modern heavy-duty mixer specially designed to produce uniform mixing and kneading heavier viscosity materials. It is suitable for many applications such as different kinds of doughs, stiff pastes, adhesives, polyester compounds, flush colours, brake lining compounds, resigns, soap, PVC coatings, rubber compounds, food dough, etc.

Operation:

• Loading of material is done through top of mixer on opening the lid or through the feeding mouth / hopper. On starting the machine, the tangential action of mixing and kneading is thoroughly obtained by Z shaped kneading blades, which rotates very accurately at different speed towards each other causing product to be transferred from blade to blade. Discharge of the mixed product is achieved by tilting the container or through the valves at the bottom or by means of an extrusion screw below the container if provided.

Salient Features:

• Sigma Mixer (Kneader) is a Batch Mixer
• Mixing Trough and Blades are fabricated from mild steel / various grades of stainless steel.
• Product contacting parts are ground, buffed or smooth and clean working.
• Blades are designed to obtain thorough mixing of high viscosity materials.
• Blades are machined on a leading edge to keep minimum equal gap between through walls and blades.
• Heavy-duty gears are fitted to the blades.
• Shaft sealing into the stuffing boxes is provided by Teflon Chevron Rings / PTFE breaded gland rope to prevent leaking from blade ends.
• Guards / Grills and interlocking are provided for maximum safety.

Additional Information:

• Production Capacity: 10 Units Per Month
• Delivery Time: 7
• Packaging Details: Export worthy wooden box packing

Product Details:

GMP colloid Mill model allows achieving superfine grinding results along with simultaneous emulsifying, homogenizing and dispersing in single process cycle. The process gives high capacity output with only minimum space requirements. It makes it best equipment of its kind in the industry. The colloid mill is also rather easy to clean. In fact, it can be cleaned conveniently by using suitable solvents or just flushing water. The machine has got robust contact parts made from high quality stainless steel. Moreover, the various operating parts can be dismantled and assembled easily.

Designed to handle a wide range of applications is a smooth and hassle-free manner, LODHA colloid mill is a powerful machine in its own right. It can also be used for managing continuous and recirculation methods of operation in cases where it is deemed necessary. Additionally, special design discharge sponges are also provided to work with high viscous products. The colloid mill machine itself is relatively maintenance free and can be relied on for optimum performance for many years to come. This makes it a perfect product for such requirements.

Additional Information:

• Production Capacity: 10-15 per month
• Delivery Time: 2 week
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

All double arm kneader mixers are equipped with two mixing blades placed in a W-shaped horizontal trough. Various blade profiles have evolved, each of which is best suited for a particular type of application. The commonly used blade types are the sigma blade, masticator blade, shredder blade, naben (aka fishtail) blade, and spiral blade. The rotation of the blades is either tangential to each other or the blades may overlap within the trough. The blades rotate toward each other at the same or differential speeds. The blades pass the container walls and each other at close clearances (2-3 mm) resulting in homogenous mixing. The close clearances produce very high shearing action thereby reducing any large particles. These mixers produce a consistent particle size distribution without the need for additional high-speed choppers. Homogenous mixing is achieved within 10 to 30 minutes. Mixing homogeneity up to 99% and better can be achieved using the double arm kneader mixers. These mixers and their variants (double arm kneader mixer extruders) are capable of handling material with viscosities as high as 10 million centipoises. The power consumption in double arm kneader mixer is very high compared to other types of mixers and can range from 45 to 75 kW/m3 of mix material. The sigma blade mixer is the most commonly used type of double arm kneader mixer and is best suited for all round use.

Salient Features:

• Sigma Mixer (Kneader) is a Batch Mixer
• Mixing Trough and Blades are fabricated from Mild Steel / Stainless Steel.
• Product contacting parts are ground, buffed or smooth and clean working.
• Blades are designed to obtain thorough mixing of high viscosity materials.
• Blades are machined on a leading edge to keep minimum equal gap between through walls and blades.
• Heavy-duty gears are fitted to the blades.
• Shaft sealing into the stuffing boxes is provided by Teflon Chevron Rings / PTFE breaded gland rope to prevent leaking from blade ends.
• Guards / Grills and interlocking are provided for maximum safety

Additional Information:

• Port of Dispatch: Nhava Sheva
• Production Capacity: 4 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box

Product Details:

In mixers handling very viscous materials, it is necessary to promote both lateral and transverse motion of the material. The geometry and profile of the sigma blade are designed such that the viscous mass of material is pulled, sheared, compressed, kneaded, and folded by the action of the blades against the walls of the mixer trough. The extent to which this happens depends on the action of the blades – tangential or overlapping – and the ratio of the speed of rotation of the blades. The helix angle of the blade can be modified depending on the required shearing

Options Available with us:

• Both GMP and Non-GMP Models
• Discharge by tilting container / bottom sliding valves / bottom gates / flush bottom gate valves.
• Tilting by hand lever / handwheel with lead screw / electrical arrangements / hydraulic systems.
• Lifting of lead either manually, with help of counterweights or hydraulically.
• 'Z' type spiral blade / Naben / double Naben blades to circulate hot / cold water in cases of heavy masses.
• Jacketed shell for heating or cooling by steam, oil, water, etc. with fibreglass insulation over the jacket.
• Working facility with vacuum or pressure.
• Spray system for liquid addition/gas purge.
• Flameproof / non-flameproof electrical controls.
• Wireless remote-control operation for toxic materials.
• Electric flameproof or non-flameproof motors/hydraulic drives.

Additional Information:

• Port of Dispatch: Nhava Sheva
• Production Capacity: 8 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box

Product Details:

Salient Features:

• Sigma Mixer (Kneader) is a Batch Mixer
• Mixing Trough and Blades are fabricated from mild steel / various grades of stainless steel.
• Product contacting parts are ground, buffed or smooth and clean working.
• Blades are designed to obtain thorough mixing of high viscosity materials.
• Blades are machined on a leading edge to keep minimum equal gap between through walls and blades.
• Heavy-duty gears are fitted to the blades.
• Shaft sealing into the stuffing boxes is provided by Teflon Chevron Rings / PTFE breaded gland rope to prevent leaking from blade ends.
• Guards / Grills and interlocking are provided for maximum safety.

Additional Information:

• Port of Dispatch: Nhava Sheva
• Production Capacity: 4 Units Per Month
• Delivery Time: 8 Weeks
• Packaging Details: Export Worthy Packing

Product Details:

Lab Colloid Mill allows achieving superfine grinding results along with simultaneous emulsifying, homogenizing and dispersing in single process cycle. The machine gives high capacity output with only minimum space requirements. This makes it best machines of its kind in the industry. The machine is also rather easy to clean. In fact, it can be cleaned conveniently by using suitable solvents or just flushing water. The machine has got robust contact parts made from high quality stainless steel. Moreover, the various operating parts can be dismantled and assembled easily.

LODHA lab colloid mill is a powerful machine in its own right. It can also be used for managing continuous and recirculation methods of operation in cases where it is deemed necessary. Additionally, special design discharge sponges are also provided to work with high viscous products. The colloid mill machine itself is relatively maintenance free and can be relied on for optimum performance for many years to come. This makes it a perfect product for such requirements.

Salient Features of Lab Colloid Mill:

• Unique for small volume micronization.
• Modified design of stator-rotor assembly.
• Totally leak-proof design.
• Available in plain, water jacketed & flame proof options.
• Special design facilitates adjustment of grinding gap by an exterior screw by means of handle even during operation.
• Extended bearing housing specially designed to facilitate fine adjustments of bearing clearances or backlash to avoid metal to metal contact of rotor and stator.
• This unique design provides smooth and consistence all round performance and long life of rotor and stator. The colloid mill machine is used as herbal extractor machine, in food processing, and pharmaceutical lab also.
• Quick and easy cleaning by flushing water or suitable solvents.

Applications:

• It is mainly used in pharmaceutical purpose for the preparation’s colloidal dispersions, suspensions, emulsions and ointments.
• Colloidal mill is utilized in a number of industries including, food and beverage, pharmaceuticals and chemicals.
• Colloidal mill is ideal for small, medium and large-scale tablet batching systems. The colloid mill is the most efficient system for dispersion and homogenization of raw material.

Additional Information:

• Production Capacity: 10-15 per month
• Delivery Time: 4-8 weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

We have colloid mill Horizontal GMP model with 5HP motor that are precision engineered and corrosion resistant being manufactured using premium quality raw material. These are in high demand in the global market and can be offered with Flame proof motor & Flame proof rotary switch as per the client requirements at a minimal cost. Moreover, the output depends upon the following material characteristics:
ViscosityDensityMicron size
Some of the highlighting attributes of our machines include the following:
For easy maintenance, coupling is provided between motor shaft & rotor shaft.Equipped with three oil seals between the motor & the processing chamber that prevents liquid going in the motor winding, resulting in the burning of the motor.Latest semi concave teeth in rotor & stator reduce the motor HP & offers better performance in size reduction without damaging the product.Specially designed extended bearing housing, facilitates fine adjustment of bearing clearances or back lash to prevent metal to metal contact of rotor & stator. The exceptional design enables smooth & consistence performance & long life of rotor & stator.Special design assists adjustments of the grinding gap by an exterior screw by means of handle even during operation.Leak proof neoprene sealing device.For draining & recirculation of liquids standard three way cock system is provided.Offered with extra discharge spout as standard for viscous products.In order to prevent single phasing & low voltage DOL Starter with over load relay is provided.The various contact parts can be easily dismantled for cleaning.Flame proof motor & Flame proof rotary switch can also be offered as per the client demand at extra cost.

Additional Information:

• Production Capacity: 10 Units Per Month
• Delivery Time: 10 Days
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Sigma Mixer Kneader is modern heavy-duty mixer specially designed to produce uniform mixing and kneading of highly viscous materials. this consists two shafts of 'Z' shapes blades moving in opposite direction at different speeds. Also available in stainless steel construction also and the system is also provided with jacket arrangement for handling heating or cooling application. The mixing action also involves combination of shearing, stretching, folding, dividing and recombining of material processed between sigma blades and container walls that ensure optimum results.

Applications of Sigma Kneader:

• Adhesives
• Biscuits doughs
• Rubber
• Carbon pastes
• Ceramics
• Chemicals
• Crayon and pencil lead
• Inks and pigment products
• Explosives
• Fiberglass resin doughs
• Food and confectionery products
• Gaskets and gland packings
• Grinding wheel preparations
• Hot-melts
• Marzipan
• Putties
• Mastics
• Metal powders
• Moulding preparations
• Pencil erasers
• Pharmaceuticals
• Plastics
• Refractories
• Sealing compounds
• Silicone
• Soaps and detergents
• Solid propellants

Additional Information:

• Pay Mode Terms: T/T (Bank Transfer)
• Port of Dispatch: Nhava Sheva
• Production Capacity: 5 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Packing

Product Details:

Operation:

• Loading of material is done through top of mixer on opening the lid or through the feeding mouth / hopper. On starting the machine, the tangential action of mixing and kneading is thoroughly obtained by Z shaped kneading blades, which rotates very accurately at different speed towards each other causing product to be transferred from blade to blade. Discharge of the mixed product is achieved by tilting the container or through the valves at the bottom or by means of an extrusion screw below the container if provided.

Salient Features:

• Sigma Mixer (Kneader) is a Batch Mixer
• Mixing Trough and Blades are fabricated from mild steel / various grades of stainless steel.
• Product contacting parts are ground, buffed or smooth and clean working.
• Blades are designed to obtain thorough mixing of high viscosity materials.
• Blades are machined on a leading edge to keep minimum equal gap between through walls and blades.
• Heavy-duty gears are fitted to the blades.
• Shaft sealing into the stuffing boxes is provided by Teflon Chevron Rings / PTFE breaded gland rope to prevent leaking from blade ends.
• Guards / Grills and interlocking are provided for maximum safety.

Options:

• GMP / Non GMP / models.
• Discharge by tilting container / bottom sliding valves / bottom gates / flush bottom gate valves.
• Tilting by hand liver / hand wheel with lead screw / electrical arrangements / hydraulic systems.
• Lifting of lead either manually, with help of counter weights or hydraulically.
• 'Z' Type Spiral blade / Naben / double naben blades to circulate hot / cold water in cases of heavy masses.
• Jacketed shell for heating or cooling by steam, oil, water etc. with fiber glass insulation over the jacket.
• Working facility with vacuum or pressure.
• Spray system for liquid addition / gas purge.
• Flame proof / Non-flame proof electrical controls.
• Wireless remote control operation for toxic materials.
• Electric (FLP/Non FLP) / Hydraulic drives.

Additional Information:

• Production Capacity: 10 Units Per Month
• Delivery Time: 5 weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Kneader mixer has two mixing blades rotate towards each other at differential speeds inside a W-shaped trough. Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials. The blades pass the through walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing action that is beneficial to the size reduction of solids. This mixer is most suitable for highly viscous material and dough like masses. Selection of appropriate blade shape and speeds result in excellent mixing. On completion of the mix cycle, the trough of the mixer is tilted
and the product is discharged. The mixer is also available with a bottom opening design fordischarge.

Sample applications of Sigma mixers:

• Adhesives
• Biscuits doughs
• rubber
• Carbon pastes
• Ceramics
• Chemicals
• Crayon and pencil lead
• Inks and pigment products
• Explosives
• Fiberglass resin doughs
• Food and confectionery products
• Gaskets and gland packings
• Grinding wheel preparations
• Hot-melts
• Marzipan
• Putties
• Mastics
• Metal powders
• Moulding preparations
• Pencil erasers
• Pharmaceuticals
• Plastics
• Refractories
• Sealing compounds
• Silicone
• rubber
• Soaps and detergents
• Solid propellants
• Sugar pastes
• Viscous rubber solutions
• Chewing gum

Additional Information:

• Production Capacity: 10 Units Per Month
• Delivery Time: 4 Weeks
• Packaging Details: Export Worthy Wooden Box Packing