Lodha professes a variety of intermittent and continuous motion servo based vial liquid filling with full and half rubber stoppering machines suitable for plain and slotted rubber stoppers. These machines are use to fill sterile aqueous and viscous liquid in a glass vial in an open RABS (Restricted Access Barriers System) and can also be equipped with closed RABS and Isolator system to maintain the sterility in filling process. vial liquid filling with full and half rubber stoppering machines suitable for plain and slotted rubber stoppers. We offer complete vial liquid filling machine with complete line including Automatic 12/8/6/4-head servo driven vial filling machine & stoppering machine model. The injectable vial filler and capper machine is designed to extract maximum productivity from it and can be tuned up as well. The industrial graded raw materials provide a sturdy structure making the vial filling machine durable for a longer period of time with the stainless steel enclosure adding core to its rigidity. The injectable vial filler and rubber stoppering machine is made compact and is quite a user-friendly with easy to operate and maintain. On the other hand, the vial filling and bunging machine works on volumetric principle having diving nozzles. The structure of the machine is quite sturdy and thus it can be operated for a prolonged period. The vial filling and bunging machine is also provided with safety guard for conveyor gearbox, motor, and pneumatic cylinders.
The injectable Vial liquid filling machine is used to fill vials. The vial stoppering arrangement in injectable liquid filling machine is through the pneumatic system and is suitable for 1 ml to 100 ml feeling range. Additionally, the filling & stoppering machine is available in 4 and 8 heads and has the capacity of attending Up to 10500 Vial per hour. It has also the option of nitrogen flushing before and after the filling operation. The main drive of the filling & stoppering machine consists of A/c Motor with synchronized variable A/c Frequency Drive.
No Vial - No Fill System, No Vial - Machine Stop System
No Stopper - Machine Stop System
Variable Speed in Feed Turn Table
High Precision manufactured Syringes (2 Nos.)
Servo Motor driven Syringes
Fill volume setting through PLC
Separate Variable Speed Conveyor.
Pre & Post Gassing System.
Disc Type Rubber Stoppering System (Vacuum Based)
No Vial – No Fill Arrangement
Suitable for Plain as well as Slotted Stoppers, with the help of change parts
Optional Accessories:
Acrylic Cabinet
Vacuum pump for Rubber Stoppering Unit
Extra Servo System for Syringe
Process Operation:
The incoming dry Vial (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving Delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of SS 316 construction and both, glass as well as SS syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided. On same station the Filled Vial pick the Rubber Stopper from Vibratory Bowl to the help of Delivery Suite and place the Stopper on Vial using the Roller pressure. The Vial is move for the Next Operation.
Automatic Eight Head Vial Injectable Liquid Filling and Rubber Stoppring Machine is having application in Pharmaceutical & Biotech Industry. We are giving here below complete technical details for your persual.
Salient Features:
High Precision manufactured Syringes (10 Nos.)
Servo Motor driven Syringes
Fill volume setting through PLC
Separate Variable Speed Conveyor.
Pre & Post Gassing System.
Disc Type Rubber Stopering System (Vacuum Based)
No Vial – No Fill Arrangement
Suitable for Plain as well as Slotted Stoppers, with the help of change parts.
Pharmaceutical,Cosmetic,Chemical and Agro chemical Industry
Brand
Lodha
Machine Type
Automatic
Pharma Equipments offers compact automatic volumetric four head vial liquid filling & rubbers stoppering machine mode: LI-LVF 4. The machine consist of Two Side turntables, S.S. slat conveyor belt, eccentric pre-gassing, filling & post –gassing S.S. -316 nozzles precision built S.S. – 316 Syringes, silicon rubber tubings, easy – reach compact panel etc. Due to its minimum distance between filling and stoppering, the risk of contamination is reduced.
Machine is designed for operating in a sterile area and for utilizing it under laminar flow protection. The un-scrambler itself has been designed in the machine to eliminate dead ends and difficult to clean spot.
Salient Features:
High Precision manufactured Syringes (4 Nos.)
Servo Motor driven Syringes
Fill volume setting through PLC
Separate Variable Speed Conveyor.
Pre & Post Gassing System.
Disc Type Rubber Stoppering System (Vacuum Based)
No Vial – No Fill Arrangement
Suitable for Plain as well as Slotted Stoppers, with the help of change parts.
1ml to 100 ml with help of Change Parts / Syringes
Speed
Up to 120 per minute
Vial Liquid Filling and rubber stoppering machine is compact, versatile and provide smooth operation. The Machine can give Maximum speed of 120 Vials per minute depending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size.
Special Features:
No Vial - No Fill System, No Vial - Machine Stop System.
No Stopper - Machine Stop System.
All contact parts made of SS 316 material with easy removal system for Auto-Calving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.
Automatic Infeed and Exit of Vials.
Minimum Change Over time.
Technical Specification:
Model No.:
LI-LVF 2
LI-LVF 4
No. of Filling Head
Two
Four
Vial Diameter
15mm to 50mm*
15mm to 50mm*
Vial Height
75mm Maximum
75mm Maximum
Rubber Stopper Diameter
13mm and 20mm Dry or Wet Grey Butyl
13mm and 20mm Dry or Wet Grey Butyl
Filling Range
1ml to 100 ml with help of Change Parts / Syringes
1ml to 50ml with help of Change Parts / Syringes
Accuracy
+/- 1% Depending on Fill Volume and type of Liquid
+/- 1% Depending on Fill Volume and type of Liquid
Electrical
220 VAC Single Phase Power Supply (50 Hz)
220 VAC Single Phase Power Supply (50 Hz)
Power
2.0 H.P.
3.0 H.P.
Speed
40 to 60 Vials Per Minute
Max. 120 per minute
Syringe Fill Range
0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 50ml
0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 50ml
Automatic Linear Vial Filling & Rubber Stoppering Machine is a compact model uses for filling and rubber stoppering of injectable vials. Machine output 40 vials per minute when all products will be finished and good likes vial, rubber stopper & aluminum cap. If quality of vial, rubber stopper & aluminum cap is worst therefore speed consider at actual.
Process Operation: The operator load vials in in-feed platform and then it will be move in the turn table. The vials will pass on from single track to conveyor then vial will be transferred to filling nozzle of machines by use star wheel. After filling vials move for rubber stoppering unit close the vial mouths, and lastly move for aluminum capping unit for capping vial then move to collection by conveyor. The speed of this machine can be maintained by AC drive.
Salient Features:
No Vial - No Fill System, No Vial - Machine Stop System
No Stopper - Machine Stop System
Synchronized movement of Vial and Filling Nozzle, no stoppage of vial during filling operation
Vacuumetric Rubber Stoppering System.
All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
Servo Based Vial Filler is a compact model uses for filling and rubber stoppering of injectable vials.
Output Speed: 40 Vials/Minute (For 10 ml Volume):
Machine output 40 vials per minute when all products will be finished and good likes vial, rubber stopper &
aluminum cap. If quality of vial, rubber stopper & aluminum cap is worst therefore speed consider at actual.
Process Operation:
The operator load vials in in-feed platform and then it will be move in the turn table. The vials will pass on from single track to conveyor then vial will be transferred to filling nozzle of machines by use star wheel. After filling vials move for rubber stoppering unit close the vial mouths, and lastly move for aluminum capping unit for capping vial then move to collection by conveyor. The speed of this machine can be maintained by AC drive.
Salient Features:
The machine is manufactured or developed accordance with GMP standards.
SS frame structure with doors of SS 304 sheet.
All contact parts made of SS 316 material.
Machine construction in SS 304 material.
AC frequency drive.
SS 316 metal to metal syringe 50 ml (5ml to 50 ml Provision).
Star wheel and guide.
Rubber stoppering vibrator bowl and chute.
Aluminum cap vibrator bowl & chute.
Vibrator controller card.
Electrical MCB contactor & AC drive.
Gearbox motor.
All bearing used by branded company.
Powder coating of all bottom side MS parts.
No Vial - No Fill System (By Help of sensor and servo motor).
No Vial Machine Stop System.
No Rubber Stopper Machine Stop System.
No Aluminum Cap Machine Stop System.
No Vial No Rubber Stopper System.
Low Air - Machine Stop System.§ Automatic volume setting by HMI screen.
415V AC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Vial Diameter
25mm to 38mm
Vial Height
75mm Maximum
Rubber Stopper Diameter
20mm
Automatic Injectable Powder Filling with Rubber Stoppering Machine, Model: LI-PVF 4 is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continuous mode with synchronized speed of machine. Machines also come in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System to match the customers customised requirements.
Salient Features:
No Vial - No Fill System.
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization.
Machine construction in SS304 material.
Separate Variable Speed Drive for Powder Hopper.
No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper.
Hopper can be completely dismantle for easy cleaning.
Tool Less change over for Powder Hopper and Well Agitator.
Built in Rubber Stoppering System.
Multiple dosing system with the help of change parts.
Automatic Infeed and Exit of Vials.
Low Air - Machine Stop System
Low Vacuum - Machine Stop System
Technical Specification:
Model No.
LI-PVF 8
Vial Diameter
25mm to 38mm
Vial Height
75mm Maximum
Rubber Stopper Diameter
20mm
Fill Range
50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy
+/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity
Below 28% Rh required on machine to be arrange by customer
Electrical
415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power
4.0 H.P
Compressed Air
Filtered, Oil Free 4kg/cm2 provided by customer only
Max. 120 or 250 Vials per minute in Single Dose, Max. 60/120 Vials per minute in Double Dose, Max. 40/80 Vials per minute in Tripple Dose and Max. 30/60 Vials per minute in Four Dose system
High Speed Vial Liquid Filling and Rubber Stoppering Machine suitable for Round Vials with maximum speed of 240 Vials per minute. The Machine can give Maximum speed of 240 Vials per minute depending on nature of Liquids, Vial Neck Size and Fill Volume.
The contact parts of vial sealing machine are manufactured using corrosion free stainless-steel SS 316 and made according to cGMP specifications. Piston pumps are used during filling and the volume can be adjusted by altering the stroke length.
Salient Features:
No Vial - No Fill System, No Vial - Machine Stop System.
No Stopper - Machine Stop System.
Synchronized movement of Vial and Filling Nozzle, no stoppage of vial during filling operation.
Vacuumetric Rubber Stoppering System.
All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.
Minimum Change Over time.
Technical Specification:
Model No.:
LI-LVF 8
Production Output
Max. 240 per min
Vial Diameter
15mm to 50mm*
Vial Height
75mm Maximum*
Rubber Stopper Diameter
13mm and 20mm Dry or Wet Grey Butyl
Fill Range
1ml to 30ml with help of Change Parts / Syringes
Accuracy
+/- 1% Depending on Liquid with Single Dose
Electrical
220 VAC Single Phase Power Supply (50 Hz)
Power
3.0 H.P.
Syringe Fill Range
0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 30m
Automatic Servo Base Vial Powder Filling with Rubber Stoppering Machine is completely servo driven machine with self-picking roller-based rubber stoppering system. Filling is done with help of vacuum and air pressure-based powder wheel with manual fill weight setting. Machine is suitable for round glass Vials with maximum speed of 120 Vials per minute. Machine Model LI-PVF construction in Stainless-Steel finish including machine frame structure as per cGMP standards.
Salient Features:
No Vial - No Fill System.
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization.
Machine construction in SS304 material.
Separate Variable Speed Drive for Powder Hopper.
No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper.
Hopper can be completely dismantle for easy cleaning .
Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder.
Tool Less change over for Powder Hopper and Well Agitator.
Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh.
Built in Rubber Stoppering System.
Multiple dosing system with the help of change parts.
Various safety features including Clutch system for Vial Breakage.
Technical Specification:
Model No.
LI-PVF 4
Vial Diameter
25mm to 38mm
Vial Height
75mm Maximum
Rubber Stopper Diameter
20mm
Filling Range
50mg to 1.5 gm In Single Dose, 1.5 gm to 6 gm In Double, Triple and Four Dose system
Accuracy
+/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity
Below 30% Rh required on machine to be arrange by customer
Electrical
415V AC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power
2.0 H.P.
Compressed Air
Filtered, Oil Free 4kg/cm2 provided by customer only
2800 mm (L) x 840 mm (W) x 1675 mm, Model AHPF-120
Production Output
Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minute in Triple Dose and Max. 30 Vials per minute in Four Dose system
