Vial Liquid Filling Machine

Product Details:

Vial Liquid Filling and rubber stoppering machine is compact, versatile and provide smooth operation. The Machine can give Maximum speed of 120 Vials per minute depending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. 

Special Features:

• No Vial - No Fill System, No Vial - Machine Stop System.
• No Stopper - Machine Stop System.
• All contact parts made of SS 316 material with easy removal system for Auto-Calving/Sterilization/Cleaning.
• Machine construction in SS 304 material.
• Diving Nozzle for Foam free filling.
• Very High Fill Accuracy.
• Automatic Infeed and Exit of Vials.
• Minimum Change Over time.

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Additional Information:

• Production Capacity: 10-12 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

• No Vial - No Fill System, No Vial - Machine Stop System
• No Stopper - Machine Stop System
• Synchronized movement of Vial and Filling Nozzle, no stoppage of vial during filling operation
• Vacuumetric Rubber Stoppering System.
• All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Vials
• Minimum Change Over time
• Built-in A.C. Variable Frequency Drive System.

Additional Information:

• Production Capacity: 10-15 Per Month
• Delivery Time: 7 to 8 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

• No Vial - No Fill System, No Vial - Machine Stop System
• No Stopper - Machine Stop System
• All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Vials
• Minimum Change Over time
• Built-in A.C. Variable Freq. Drive System

Additional Information:

• Production Capacity: 3 Units Per Month
• Delivery Time: 6 weeks
• Packaging Details: Export Worthy Wooden Box

Product Details:

• S.S. Frame Structure (GMP Model)
• High Precision manufactured Syringes (2 Nos.)
• Servo Motor driven Syringes
• Fill volume setting through PLC
• Separate Variable Speed Conveyor.
• Pre & Post Gassing System.
• Disc Type Rubber Stoppering System (Vacuum Based)
• No Vial – No Fill Arrangement
• Suitable for Plain as well as Slotted Stoppers, with the help of change parts

• Acrylic Cabinet
• Vacuum pump for Rubber Stoppering Unit
• Extra Servo System for Syringe

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 5 weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

• High Precision manufactured Syringes (4 Nos.)
• Servo Motor driven Syringes
• Fill volume setting through PLC
• Separate Variable Speed Conveyor.
• Pre & Post Gassing System.
• Disc Type Rubber Stoppering System (Vacuum Based)
• No Vial – No Fill Arrangement
• Suitable for Plain as well as Slotted Stoppers, with the help of change parts.

• Acrylic Cabinet
• Vacuum pump for Rubber Stoppering Unit
• Extra Servo System for Syringe

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

• Immediately stopper closing on vial after feeling.
• Inbuilt scrambler and Unscrambler.
• No Vial No Filling System.
• “No Rubber Stopper machines stop “system.
• Rigid vibration free construction for trouble free performance
• Minimum charge overtime, from one size to another container or fill size.
• Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and noiseless conveying.
• Vial Stopping arrangement through Pneumatic system.
• Separate A/c drives for main motor & conveyor belt.
• Safety guard for conveyor gearbox, motor and pneumatic cylinders.
• Inbuilt protection against over current, voltage fluctuation, short circuit in A/c frequency drive.

• Automatic conveyor washing system.
• Nitrogen flushing before and after filling.
• PLC Control
• Acrylic cabinet.
• On line pre inspection system.
• Float tank (Holding tank) with or without stirrer.

Additional Information:

• Production Capacity: 4 Units Per Month
• Delivery Time: 6 weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

• No Vial - No Fill System, No Vial - Machine Stop System
• No Stopper - Machine Stop System
• Variable Speed in Feed Turn Table 
• High Precision manufactured Syringes (2 Nos.)
• Servo Motor driven Syringes
• Fill volume setting through PLC
• Separate Variable Speed Conveyor.
• Pre & Post Gassing System.
• Disc Type Rubber Stoppering System (Vacuum Based)
• No Vial – No Fill Arrangement
• Suitable for Plain as well as Slotted Stoppers, with the help of change parts

• Acrylic Cabinet
• Vacuum pump for Rubber Stoppering Unit
• Extra Servo System for Syringe

• The incoming dry Vial (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving Delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of SS 316 construction and both, glass as well as SS syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided. On same station the Filled Vial pick the Rubber Stopper from Vibratory Bowl to the help of Delivery Suite and place the Stopper on Vial using the Roller pressure. The Vial is move for the Next Operation.

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

• High Precision manufactured Syringes (10 Nos.)
• Servo Motor driven Syringes
• Fill volume setting through PLC
• Separate Variable Speed Conveyor.
• Pre & Post Gassing System.
• Disc Type Rubber Stopering System (Vacuum Based)
• No Vial – No Fill Arrangement
• Suitable for Plain as well as Slotted Stoppers, with the help of change parts.

• Acrylic Cabinet
• Vacuum pump for Rubber Stoppering Unit
• Extra Servo System for Syringe

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

• ± 1 % Filling accuracy on single dose
• Suitable for 1 ml to 100 ml feeling range
• Immediately stopper closing on vial after feeling
• Inbuilt scrambler and Unscrambler
• No Vial No Filling System
• “No Rubber Stopper machines stop “system.
• Rigid vibration free construction for trouble free performance
• S.S. Elegantly matt finished body
• Minimum charge overtime, from one size to another container or fill size
• Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and noiseless conveying
• Vial Stopping arrangement through Pneumatic system.
• Separate A/c drives for main motor & conveyor belt
• Safety guard for conveyor gearbox, motor and pneumatic cylinders
• Inbuilt protection against over current, voltage fluctuation short circuit in A/c frequency drive

• Automatic conveyor washing system
• Nitrogen flushing before and after filling
• PLC Control
• Acrylic cabinet
• On line pre inspection system
• Float tank (Holding tank) with or without stirrer

Additional Information:

• Production Capacity: 5 units per month
• Delivery Time: 6 weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Automatic Four Head Volumetric Liquid Vial Filling with Rubber Stoppering Machine is suitable for Round Vials 

Special Features: 

• No Vial - No Fill System, No Vial - Machine Stop System
• No Stopper - Machine Stop System
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Vials
• Minimum Change Over time
• Built-in A.C. Variable Freq. 

Additional Information:

• Pay Mode Terms: T/T (Bank Transfer)
• Port of Dispatch: Nhava Sheva
• Production Capacity: 5 Units Per Month
• Delivery Time: 4 -5 weeks
• Packaging Details: Export Worthy Wooden Packing

Product Details:

Servo Based Vial Filler is a compact model uses for filling and rubber stoppering of injectable vials.

 Output Speed: 40 Vials/Minute (For 10 ml Volume):

Machine output 40 vials per minute when all products will be finished and good likes vial, rubber stopper &

aluminum cap. If quality of vial, rubber stopper & aluminum cap is worst therefore speed consider at actual.

Process Operation:

The operator load vials in in-feed platform and then it will be move in the turn table. The vials will pass on from single track to conveyor then vial will be transferred to filling nozzle of machines by use star wheel. After filling vials move for rubber stoppering unit close the vial mouths, and lastly move for aluminum capping unit for capping vial then move to collection by conveyor. The speed of this machine can be maintained by AC drive.

Salient Features:

•   The machine is manufactured or developed accordance with GMP         standards.
•   SS frame structure with doors of SS 304 sheet.
•   All contact parts made of SS 316 material.
•   Machine construction in SS 304 material.
•   AC frequency drive.
•   SS 316 metal to metal syringe 50 ml (5ml to 50 ml Provision).
•   Star wheel and guide.
•   Rubber stoppering vibrator bowl and chute.
•   Aluminum cap vibrator bowl & chute.
•   Vibrator controller card.
•   Electrical MCB contactor & AC drive.
•   Gearbox motor.
•   All bearing used by branded company.
•   Powder coating of all bottom side MS parts.
•   No Vial - No Fill System (By Help of sensor and servo motor).
•   No Vial Machine Stop System.
•   No Rubber Stopper Machine Stop System.
•   No Aluminum Cap Machine Stop System.
•   No Vial No Rubber Stopper System.
•   Low Air - Machine Stop System.§  Automatic volume setting by HMI screen.

Additional Information:

• Production Capacity: 10-12 Units Per Month
• Delivery Time: 6 Weeks
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Automatic Injectable Powder Filling with Rubber Stoppering Machine, Model: LI-PVF 4 is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continuous mode with synchronized speed of machine. Machines also come in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System to match the customers customised requirements.

• No Vial - No Fill System.
• All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization.
• Machine construction in SS304 material.
• Separate Variable Speed Drive for Powder Hopper.
• No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper.
• Hopper can be completely dismantle for easy cleaning.
• Tool Less change over for Powder Hopper and Well Agitator.
• Built in Rubber Stoppering System.
• Multiple dosing system with the help of change parts.
• Automatic Infeed and Exit of Vials.
• Low Air - Machine Stop System
• Low Vacuum - Machine Stop System

Additional Information:

• Production Capacity: 10-15 Units Per Month
• Delivery Time: 4-5 Week
• Packaging Details: Export Worthy Wooden Box Packaging

Product Details:

High Speed Vial Liquid Filling and Rubber Stoppering Machine suitable for Round Vials with maximum speed of 240 Vials per minute. The Machine can give Maximum speed of 240 Vials per minute depending on nature of Liquids, Vial Neck Size and Fill Volume.

The contact parts of vial sealing machine are manufactured using corrosion free stainless-steel SS 316 and made according to cGMP specifications. Piston pumps are used during filling and the volume can be adjusted by altering the stroke length. 

Salient Features:

• No Vial - No Fill System, No Vial - Machine Stop System.
• No Stopper - Machine Stop System.
• Synchronized movement of Vial and Filling Nozzle, no stoppage of vial during filling operation.
• Vacuumetric Rubber Stoppering System.
• All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning.
• Machine construction in SS 304 material.
• Diving Nozzle for Foam free filling.
• Very High Fill Accuracy.
• Minimum Change Over time.

Additional Information:

• Production Capacity: 10-15 Units Per Month
• Delivery Time: 4 Week
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Automatic Servo Base Vial Powder Filling with Rubber Stoppering Machine is completely servo driven machine with self-picking roller-based rubber stoppering system. Filling is done with help of vacuum and air pressure-based powder wheel with manual fill weight setting. Machine is suitable for round glass Vials with maximum speed of 120 Vials per minute. Machine Model LI-PVF construction in Stainless-Steel finish including machine frame structure as per cGMP standards.

Salient Features:

• No Vial - No Fill System.
• All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization.
• Machine construction in SS304 material.
• Separate Variable Speed Drive for Powder Hopper.
• No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper.
• Hopper can be completely dismantle for easy cleaning .
• Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder.
• Tool Less change over for Powder Hopper and Well Agitator.
• Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh.
• Built in Rubber Stoppering System.
• Multiple dosing system with the help of change parts.
• Various safety features including Clutch system for Vial Breakage.

Additional Information:

• Production Capacity: 5-10 Units Per Month
• Delivery Time: 5-8 Week
• Packaging Details: Export Worthy Wooden Box Packing

Product Details:

Salient Features

• High for easy cleaning and maintenance.
• Fully Automatic Multi Axis Servo Drive
• Pick & Place Rubber Stoppering System.
• All Individual and variable Drive System
• PLC & Touch Screen.
• Servo Motor Drives for Powder Wheel, Star wheels and Pick & Place system.
• Variable Speed Powder Hopper Agitator.
• Dia. 30" Variable Speed Infeed and Outfeed Turn Tables.
• Separate Variable Speed Conveyor.
• Pre & Post Gassing System.
• No Rubber Stopper in Chute, Machine Stop System.
• No Vial - No Filling
• No Vial - No Stoppering.
• Low Vacuum - Machine Stop
• Low Air - Machine Stop
• Powder Level Sensor
• Powder Loader of Butterfly valve with SS316 canister
• Vial Sampling facility
• No Rubber Stopper - Vial Rejection
• Multiple Dosing System through PLC without any change parts.
• New Design Powder Hopper with Adjustable Doctor blades from Outside without remove of hopper.
• Sleeping vial rejection at Infeed.
• Media Filling System with Peristaltic Pump.
• Toughened Glass Cabinet with Aluminum Profile Cabinet.
• Vacuum Pump
• Minimum and Maximum Accumulation at infeed and outfeed with auto restart.
• Temperature and Humidity Indicator (Digital Type)

Additional Information:

• Production Capacity: 5 Units Per Month
• Delivery Time: 5 Weeks
• Packaging Details: Export Worthy Wooden Box Packing